Electromagnet – 60mm | 65kg Breakaway Capacity

The Electromagnet – 60mm | 65kg Breakaway Capacity is a compact electrically activated holding magnet designed for applications where magnetic attraction needs to be switched on and off using an electrical supply. Featuring a 60mm magnetic body and a specified 65kg breakaway capacity, this electromagnet is suitable for industrial automation, access control, machinery, positioning, holding, fixtures, equipment and custom electromagnetic systems.

Unlike a permanent magnet, an electromagnet generates its magnetic field when electrical current is applied. This switchable operation makes it useful for applications where components need to be magnetically held and subsequently released as part of an automated or controlled process.

Also known as an electromagnetic holding magnet, electric magnet, switchable holding magnet, electromagnetic actuator magnet or industrial electromagnet, this 60mm model provides a practical magnetic holding solution for engineered electrical and mechanical systems.

Key Features

• 60mm magnetic body
• 65kg specified breakaway capacity
• Electrically activated magnetic field
• Switchable magnetic holding
• Magnetic attraction when correctly energised
• Suitable for automated and controlled systems
• Useful for holding and positioning compatible steel components
• Suitable for machinery and equipment integration
• Can be incorporated into fixtures and engineered assemblies
• Designed for compatible ferromagnetic iron and steel
• Suitable for industrial, commercial and OEM applications

Common Applications

• Industrial automation
• Machinery
• Manufacturing equipment
• Access control systems
• Magnetic holding
• Component positioning
• Fixtures and jigs
• Equipment assemblies
• Automated mechanisms
• Door and gate systems
• Product development
• Robotics
• Packaging equipment
• Production equipment
• Custom engineering
• OEM electromagnetic systems

60mm Electromagnet

This electromagnet features a 60mm magnetic body, providing a compact circular format for integration into appropriately designed mechanical and electrical systems.

Potential installations include:

• Machinery
• Equipment housings
• Fixtures
• Automated systems
• Access-control equipment
• Production machinery
• Custom brackets
• Mechanical assemblies
• OEM products

The complete dimensions and mounting configuration have not been supplied, so compatibility should be confirmed before designing a mounting system around the 60mm measurement.

65kg Breakaway Capacity

This electromagnet has a specified breakaway capacity of 65kg.

Breakaway capacity describes the force required to separate the electromagnet from a suitable ferromagnetic target under the relevant test conditions.

It should not be interpreted as a 65kg safe working load, guaranteed lifting capacity or recommended suspended load.

Real-world holding performance can be reduced by factors including:

• Target steel thickness
• Steel composition
• Contact area
• Surface flatness
• Paint
• Powder coating
• Rust
• Dirt
• Air gaps
• Load direction
• Shear loading
• Mechanical leverage
• Vibration
• Shock
• Electrical supply conditions
• Operating temperature

Where the electromagnet is being used to retain a load, the complete system should be appropriately engineered for the application.

How Does an Electromagnet Work?

An electromagnet creates a magnetic field using electrical current.

When the electromagnet is correctly energised, current passing through its internal coil generates a magnetic field that can attract compatible ferromagnetic material.

This allows an electromagnet to provide controllable magnetic holding as part of an electrical system.

Depending on the system design, switchable magnetic operation can be useful for:

• Holding
• Releasing
• Positioning
• Retaining
• Sorting
• Automation
• Access control
• Mechanical sequencing

The required electrical control system should be designed according to the electromagnet's verified electrical specifications.

Electromagnet vs Permanent Magnet

The primary difference between an electromagnet and a permanent magnet is how the magnetic field is generated.

A permanent magnet produces a continuous magnetic field without electrical power.

An electromagnet generates its working magnetic field when electrical current is supplied.

This makes electromagnets particularly useful where magnetic attraction needs to be controlled as part of an automated, electrical or mechanical process.

Potential advantages of electromagnets include:

• Switchable magnetic attraction
• Integration with electrical controls
• Automated operation
• Remote switching
• Controlled holding and release
• Integration with sensors and control systems

The exact switching behaviour depends on the electrical and mechanical system in which the electromagnet is installed.

Industrial Automation and Manufacturing

Switchable magnetic holding can be useful in manufacturing and automation applications where compatible ferromagnetic components need to be temporarily retained or positioned.

Potential applications include:

• Production machinery
• Assembly equipment
• Automated fixtures
• Positioning systems
• Material handling equipment
• Packaging machinery
• Manufacturing cells
• Custom automated equipment

The electromagnet should be selected and installed according to the required holding performance, operating cycle, electrical supply and environmental conditions.

Fixtures and Positioning

The 60mm electromagnet may be incorporated into appropriately engineered fixtures and positioning systems.

Potential uses include:

• Holding steel components
• Positioning parts
• Temporary workholding
• Automated fixtures
• Mechanical stops
• Removable assemblies
• Production tooling
• Custom jigs

For applications involving movement, vibration or potentially hazardous loads, additional mechanical retention may be required.

Access Control Applications

Electromagnetic holding is also commonly used within access-control and electrically controlled closure systems.

Potential applications can include:

• Doors
• Gates
• Access panels
• Equipment enclosures
• Cabinets
• Automated closures

However, suitability for a particular access-control or safety system depends on factors including electrical configuration, holding requirements, applicable standards, emergency-release requirements and system design.

This product should not automatically be assumed to meet any particular security, fire, emergency-egress or access-control certification unless specifically documented.

Direct Pull vs Shear Force

Magnetic holding performance varies significantly with load direction.

Direct pull occurs when the load attempts to separate the target perpendicular to the electromagnet's working face.

Shear loading occurs when the load acts parallel to the magnetic face and encourages the target to slide.

Practical holding performance under shear can be substantially lower than the specified breakaway capacity.

Mechanical leverage, vibration and shock can reduce practical holding further.

Air Gaps and Surface Condition

Electromagnets generally achieve their strongest holding performance when the working face has close, flat contact with suitable ferromagnetic steel.

Holding performance can be reduced by:

• Paint
• Powder coating
• Plastic
• Adhesive
• Dirt
• Rust
• Scale
• Uneven surfaces
• Curved targets
• Physical gaps

Even relatively small non-magnetic gaps can significantly reduce magnetic attraction.

Compatible Target Materials

This electromagnet is intended to attract ferromagnetic iron and compatible steels.

Suitable target materials may include:

• Mild steel
• Iron
• Magnetic steel
• Compatible ferromagnetic components

It will not effectively attract materials such as:

• Aluminium
• Copper
• Brass
• Plastic
• Timber
• Glass

Many stainless steel grades may also be weakly magnetic or non-magnetic and should be tested before use.

Electrical Supply Requirements

An electromagnet must be operated using the correct electrical supply specified for the particular unit.

Electrical parameters such as:

• Operating voltage
• Current
• Power consumption
• Polarity requirements
• Wiring configuration
• Duty cycle

should be confirmed before connection.

Incorrect electrical supply can result in poor magnetic performance, overheating or permanent damage to the electromagnet.

No specific voltage, current, wattage or duty-cycle specification has been provided here and these values should not be assumed.

Heat and Duty Cycle

Electrical current flowing through an electromagnet's coil generates heat during operation.

Operating temperature can be influenced by:

• Supply voltage
• Current
• Energised duration
• Duty cycle
• Ambient temperature
• Ventilation
• Mounting arrangement
• Surrounding materials

The electromagnet should be operated within its specified electrical and thermal limits.

Do not assume that an electromagnet is suitable for continuous-duty operation unless this has been confirmed for the specific model.

Power Failure and Load Retention

Because the working magnetic field depends on electrical power, the electromagnet should not be relied upon as the sole means of supporting a hazardous load where loss of power could cause injury or damage.

Applications involving suspended, elevated or safety-critical loads require appropriate engineering controls and independent mechanical retention.

The specified 65kg breakaway capacity is not a substitute for a safe working load rating.

Technical Specifications

• Product Type: Electromagnet
• Alternative Names: Electromagnetic Holding Magnet, Electric Magnet, Switchable Holding Magnet, Industrial Electromagnet
• Magnetic Body Size: 60mm
• Specified Breakaway Capacity: 65kg
• Operation: Electrically Activated
• Magnetic Function: Switchable Holding
• Target Materials: Compatible ferromagnetic iron and steel
• Primary Functions: Holding, positioning and controlled magnetic retention
• Typical Applications: Automation, machinery, manufacturing, fixtures, access control, equipment and OEM systems

Engineering and OEM Applications

The combination of a 60mm magnetic body and 65kg specified breakaway capacity makes this electromagnet suitable for consideration in a range of engineered systems requiring controllable magnetic attraction.

Potential users include:

• Automation engineers
• Equipment manufacturers
• Machinery builders
• Product designers
• Manufacturing businesses
• Systems integrators
• Maintenance departments
• Robotics developers
• Prototype designers
• OEM manufacturers

For technical installations, the electromagnet should be evaluated as part of the complete electrical, magnetic, mechanical and thermal system.

Please Note

This product is an Electromagnet with a 60mm magnetic body and a specified 65kg breakaway capacity.

The 65kg breakaway capacity is not a safe working load or guaranteed lifting capacity. Actual magnetic holding depends on target steel thickness and composition, contact area, surface condition, air gaps, load direction, mechanical leverage, vibration, electrical supply and operating temperature.

No specific operating voltage, current draw, power consumption, duty cycle, overall dimensions, mounting configuration, wiring arrangement, surface finish, IP rating or maximum operating temperature has been supplied here and these specifications should not be assumed.

Use only the correct electrical supply for the electromagnet. Incorrect voltage, current or operating conditions may cause overheating, reduced performance or equipment damage.

This electromagnet should not be used as the sole means of supporting suspended or safety-critical loads. Where loss of magnetic holding could create a hazard, appropriately engineered mechanical retention, safety factors and fail-safe measures should be incorporated into the system.